Dual-Head Laser Marking Machine
In today’s fast-paced manufacturing world, speed, accuracy, and efficiency define competitiveness. Dual-head laser marking technology has emerged as a powerful solution for manufacturers seeking to...
Dual-Head Laser Marking Machine
In today’s fast-paced manufacturing world, speed, accuracy, and efficiency define competitiveness. Dual-head laser marking technology has emerged as a powerful solution for manufacturers seeking to maximise throughput while maintaining precise and consistent marking quality across demanding production lines.
Dual-head laser marking machines enable two independent laser heads to operate simultaneously, effectively doubling productivity without compromising precision. This parallel processing capability allows manufacturers to mark two parts at once or perform multiple marking operations on a single component, significantly reducing cycle times and improving overall equipment efficiency.
Ideally suited for high-volume production environments, dual-head laser marking systems deliver exceptional consistency and flexibility for applications across automotive, electronics, medical devices, and industrial manufacturing. United Spectrum Instruments is the authorised distributor of LASIT Laser in India, providing application expertise, system integration support, and reliable after-sales service for advanced dual-head laser marking solutions.
Understanding Dual-Head Laser Marking Technology
Dual-Head Laser Marking Systems integrate:
- Two High-Powered Laser Sources (fiber or CO₂ lasers)
- Independent Galvanometer Scanners
- Precision Workpiece Handling Systems
- Advanced Control Software for Synchronization
- Integrated Vision Systems for Alignment and Quality Control
- Industrial-Grade Frames and Enclosures
- User-Friendly Interfaces for Easy Operation
By operating two lasers simultaneously, these machines can mark two parts, different areas of a large part, or execute different marking tasks — offering unmatched operational flexibility.
Learn more about fundamentals at our Comprehensive Laser Technology Guide.
Technical Specifications
| Feature | Details |
|---|---|
| Laser Source | Fiber Laser – 20W / 30W / 50W |
| Marking Area | Ø140 mm (FFL160) / Ø220 mm (FFL254) |
| Marking Height | 200 mm (FFL160) / 95 mm (FFL254) |
| Power Supply | 110–230 Vac, 50 Hz |
| Laser Marking Software | FlyCAD |
| User Interface | Windows-based WYSIWYG design |
| File Management | Power, frequency, and design file handling (LMF / XML) |
| Marking Capabilities | TrueType text, serial numbers, barcodes, and logos |
| Motion Control | Supports up to 9 axes |
| Software Updates | Lifetime free upgrades |
| MES / ERP Integration | Seamless system-wide integration |
| Custom Software Development | Tailored marking solutions |
| Robotic Synchronisation | PROFIBUS, PROFINET, RS232 compatibility |
Key Features and Advantages
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Key Features for Maximum Efficiency
• Two Independent Laser Heads: Operate separately or simultaneously for flexible workflows.
• Dual Galvanometer Scanners: Provide high-speed, precision beam movement.
• Integrated Vision Alignment: Ensures accurate part positioning with real-time verification.
• Advanced Control Software: Synchronises dual-head operations seamlessly.
• Modular Workpiece Positioning Systems: Compatible with conveyors, rotary tables, or robotic arms.
• Industrial Safety Enclosures: Maintain Class 1 safety and operator protection.Doubled Productivity
• Simultaneous marking doubles output without increasing floor space.
• Reduced cycle times accelerate production per batch.
• High throughput easily meets growing manufacturing demands.Flexible Operation Modes
• Parallel Marking: Identical marks applied to twin parts simultaneously.
• Split-Field Marking: Large workpieces divided between two laser heads.
• Independent Marking: Different parts or designs processed at the same time.Cost-Effective Scaling
• Lower capital investment compared to two standalone machines.
• One footprint accommodates two lasers, saving valuable factory space.
• Shared resources reduce overall costs for power, cooling, and maintenance.Enhanced Precision and Consistency
• Synchronised control guarantees uniform marking quality.
• Reduced handling minimises repositioning and operator errors.
• Higher accuracy ensures consistent results, even on multi-part assemblies.
Applications Across Industries
Automotive Manufacturing
- Paired Component Marking: Simultaneous engine or transmission part marking.
- VIN and Compliance Marking: High-speed serialisation.
- Interior and Exterior Part Branding: Fast, consistent laser marks.
Electronics Production
- PCB Marking: Simultaneous batch coding.
- Device Casing Serialisation: External and internal component marking.
- High-Volume Consumer Electronics Branding: Smartphones, tablets, and wearables.
Medical Device Fabrication
- UDI Compliance: Efficient device serialisation.
- Batch Coding: Parallel marking of implants and surgical tools.
- Packaging and Product Marking: Integrated dual marking processes.
Aerospace and Defence
- Component Serialisation: High-speed part tracking.
- Turbine Blade and Structural Marking: Curved and flat surface operations.
- Split-Field Oversize Marking: Large composite panels.
Discover more case studies in our Dual-Head Laser Marking Application Showcase.
Why Choose United Spectrum Instruments?
United Spectrum Instruments is the authorised distributor of advanced laser marking solutions, offering proven expertise in deploying Dual-Head Laser Marking Systems for high-throughput industrial applications. With deep experience in laser marking technology and production-grade system design, we help customers configure the right solution, customise machines to their requirements, and achieve consistent, high-quality marking results. Our strong local presence ensures reliable operation, smooth commissioning, and long-term performance on the production floor.
- Authorised distributor of advanced dual-head laser marking systems
- Decades of combined expertise in laser marking and industrial applications
- Customised system configuration aligned with specific production needs
- Local installation support, operator training, and responsive after-sales service
FAQs
What materials can be marked with dual-head laser systems?
Dual-head systems can efficiently mark metals (steel, aluminium, titanium), plastics (ABS, PVC, PET), ceramics, and composites.
Do the two heads have to mark identical designs?
No, they can operate independently to mark different designs, various parts, or divided sections of a larger object.
How does the system ensure synchronised marking?
Advanced control software and precise calibration routines ensure that laser head movements and power output remain perfectly synchronised.
Is safety more complex with dual-head systems?
Slightly, but proper safety interlocks, light curtains, and Class 1 enclosures ensure safe operation, even with two active beams.
Can a dual-head system integrate with existing automation lines?
They are fully compatible with conveyors, robots, MES, ERP, and Industry 4.0 systems for smart factory deployments.
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FAQs
What materials can be marked with dual-head laser systems?
Dual-head systems can efficiently mark metals (steel, aluminium, titanium), plastics (ABS, PVC, PET), ceramics, and composites.
Do the two heads have to mark identical designs?
No, they can operate independently to mark different designs, various parts, or divided sections of a larger object.
How does the system ensure synchronised marking?
Advanced control software and precise calibration routines ensure that laser head movements and power output remain perfectly synchronised.
Is safety more complex with dual-head systems?
Slightly, but proper safety interlocks, light curtains, and Class 1 enclosures ensure safe operation, even with two active beams.
Can a dual-head system integrate with existing automation lines?
They are fully compatible with conveyors, robots, MES, ERP, and Industry 4.0 systems for smart factory deployments.
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