Nd : YAG Laser Welding Machine

In today’s competitive industrial landscape, precision and reliability are no longer optional—they are essential. From complex automotive components and miniaturised medical devices to mission-critical aerospace...

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Nd : YAG Laser Welding Machine

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Nd yag laser welding machine
Laser welding control
Super pulse technology spt
Super pulse technology spt

Redefining Industrial Welding with Pulsed YAG Technology

In today’s competitive industrial landscape, precision and reliability are no longer optional—they are essential. From complex automotive components and miniaturised medical devices to mission-critical aerospace assemblies, manufacturers require welding technologies that deliver absolute control, repeatability, and consistent quality in every joint.

The Nd:YAG Laser Welding Machine, based on Neodymium-doped Yttrium Aluminium Garnet (Nd:YAG) laser technology, is engineered for high-precision, low-distortion metal welding. By delivering clean, concentrated energy pulses with exceptional control, pulsed YAG welding enables fine seam control, minimal heat-affected zones, and excellent metallurgical integrity. This makes it ideal for delicate components, thin materials, and precision assemblies where conventional welding methods fall short.

In India, advanced pulsed YAG laser welding solutions are offered by United Spectrum Instruments, the exclusive distributor for Sigma Laser GmbH. With strong application expertise, integration support, and dependable after-sales service, United Spectrum Instruments enables manufacturers to achieve world-class welding precision and long-term process reliability.

Nd:YAG Laser Welding Machine uses a solid-state laser medium—Neodymium-doped Yttrium Aluminum Garnet—to emit a tightly focused beam of infrared light (1064 nm). The beam’s high energy density allows for:

  • Deep penetration welding
  • Small heat-affected zones (HAZ)
  • Ultra-fine weld seams
  • Precision joining of dissimilar or micro-scale components

YAG lasers are particularly useful in pulsed mode, where rapid heating and cooling cycles allow for micro-welding of delicate parts without structural damage.

Parameter Specification
Mean Power 120 W / 160 W
Laser Wavelength 1064 nm
Max. Pulse Energy 80 J / 100 J
Pulse Peak Power 9 kW / 9 kW
Pulse Duration 0.5 – 20 ms
Focus Diameter 0.2 – 2.0 mm
Flash Lamp 02 / 02
Weight 350 kg
Dimensions (W × L × H) 756 × 751 × 1371 mm

Super Pulse Technology (SPT) Delivers high-energy density in short pulses for superior penetration with minimal thermal distortion. Ideal for micro-welding applications.

Detachable Display & Flexible Joystick Intuitive user interface for on-the-fly control and real-time process feedback.

Advanced Motion Control Includes programmable motorised XYZ axis, rotary fixtures, and swivelling telescope optics for complex weld geometries.

Real-Time Monitoring Remote diagnostics and onboard software offer live monitoring of laser parameters, lamp condition, cooling water quality, and safety interlocks.

Integration-Ready Design CNC-ready with Sigma Pro software—allows G-code import, 4-axis synchronisation, and automated production sequencing.

Benefits of Using YAG Laser Welding Machines

Reduced Heat-Affected Zone (HAZ) Short, focused pulses ensure rapid heat dissipation, preserving surrounding material and reducing warping.

Enhanced Weld Quality Minimal spatter, clean bead formation, and deep penetration create structurally superior welds.

Increased Productivity High pulse frequency (up to 100 Hz) enables faster welding cycles, while repeatable automation ensures process consistency.

Versatile Material Compatibility Compatible with stainless steel, titanium, aluminium, nickel alloys, and more. Weld dissimilar metals with precision.

Low Operational Costs Minimal consumables, reduced material waste, and lower maintenance overhead make this a cost-effective solution over time.

Automotive Industry

The use of Nd: YAG lasers in automotive component manufacturing and repair is driven by the demand for high-accuracy welding with low thermal impact, especially on thermally sensitive or dissimilar metals.

  • Airbag Sensor Housings
  • Fuel Injector Assemblies
  • Valve Seats and Gear Shafts
  • High-Reflectivity Metal Welding

Aerospace and Defence

In aerospace applications, YAG lasers are ideal for welding thin-walled, high-value alloys with extreme accuracy, fulfilling both mechanical strength and thermal management criteria.

  • Titanium Tube and Heat Exchanger Welding
  • Avionics and Sensor Housings
  • Fuel Delivery Systems
  • Rotary Actuator Components

Tool, Die, and Mould Repair

The pulsed nature of YAG lasers makes them perfect for localised deposition and repair on hardened tool steels, carbide inserts, and complex die surfaces.

  • Edge Rebuilding and Crack Filling
  • Micro-Welding of Fine Features
  • Multi-Metal Tool Inserts

Medical Devices and Implantable Components

YAG laser welding is widely used in medical manufacturing for biocompatible, micro-precision welding, especially where minimal heat and contamination are critical.

  • Surgical Tool Assembly
  • Titanium Implants and Catheters
  • Endoscopic and Laparoscopic Instruments

YAG laser welding solutions are offered by United Spectrum Instruments, the exclusive distributor in India for Sigma Laser GmbH. Built on proven German engineering, these systems deliver high reliability, precision, and consistent welding performance. With strong local support, United Spectrum ensures smooth deployment and long-term operational value.

  • YAG laser welding systems engineered in Germany for robust quality and performance

  • Flexible system configurations to suit diverse welding applications and industries

  • Full local support in India including installation, training, and remote diagnostics

  • Trusted solutions for automotive, defence, medical, and precision manufacturing sectors

FAQs

It can weld stainless steel, aluminium, titanium, copper, and various alloys. It’s also suitable for dissimilar metal welding.

Yes, the system is CNC-compatible and integrates with robotic arms and conveyor-fed production lines.

Yes. With Super Pulse Technology, the machine can achieve deep, narrow weld seams ideal for structural applications.

Output power ranges from 50 W to 300 W, with adjustable pulse width and frequency.

Absolutely. United Spectrum Instruments provides complete training, application testing, and post-sale support in India.

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FAQs

It can weld stainless steel, aluminium, titanium, copper, and various alloys. It’s also suitable for dissimilar metal welding.

Yes, the system is CNC-compatible and integrates with robotic arms and conveyor-fed production lines.

Yes. With Super Pulse Technology, the machine can achieve deep, narrow weld seams ideal for structural applications.

Output power ranges from 50 W to 300 W, with adjustable pulse width and frequency.

Absolutely. United Spectrum Instruments provides complete training, application testing, and post-sale support in India.

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